Upstream Processing

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Validation of Upstream and Downstream Processes
Description

Upstream processing is the initial phase of the bioprocess from cell line development and cultivation to culture expansion of the cells through bioproduct harvesting. In this course, students will learn the fundamentals of both microbial and mammalian cell culture including processing steps and process equipment.  They will have hands-on lab applications including running a fermenter, analytical test equipment, and performing a mammalian cell passage.

Contact Hours
Level
Intermediate
Audience
  • Bioprocess Technicians
  • Bioprocess Engineers
  • Manufacturing Associates
  • Fermentation Technicians
  • Fermentation Lab Analysts
Topics
  1. Introduction to upstream fermentation systems
  2. Fermentation Lab
  3. Upstream Facilities, Equipment, Control
  4. Use of sanitary fittings
  5. Fermentation Lab
  6. Cell Culture
  7. Working with Mammalian cells
  8. Analyte Testing
  9. Single Use Technology and tube welder
  10. Perform a passage
  11. Aseptic Connection Demonstration
Objectives

Attendees who have completed this course should be able to:

  1. Explain the goals of upstream and the principles behind aerobic fermentation including nutrients required, growth and fermenter design.
  2. Explain rules for proper sterilization.
  3. Describe process steps involved in a typical fermentation operation.
  4. Identify the components of a small-scale fermenter and describe probe calibrations and controls.  Witness inoculation and growth.  Learn how to operate a UV/VIS spectrophotometer.  Sample, record and graph results for the fermenter run.
  5. Explain types of contamination and how to control.
  6. Describe key upstream equipment and components.  Explain key sensors and the basics behind system control.
  7. Demonstrate proper use of sanitary fittings and gasket selection. Operate a diaphragm valve.
  8. Tour the BTEC upstream facility and see demonstration on the DCS operation.
  9. Explain the unique characteristics of mammalian cell culture and how to properly monitor.  Identify key cell types.
  10. Describe process steps involved in a typical cell culture operation.
Delivery Options
Face-to-Face

Delivered in-person in a classroom or lab setting.

College Options
Request this Course
Validation of Upstream and Downstream Processes

Upstream processing is the initial phase of the bioprocess from cell line development and cultivation to culture expansion of the cells through bioproduct harvesting. In this course, students will learn the fundamentals of both microbial and mammalian cell culture including processing steps and process equipment.  They will have hands-on lab applications including running a fermenter, analytical test equipment, and performing a mammalian cell passage.

Level
Intermediate
Audience
  • Bioprocess Technicians
  • Bioprocess Engineers
  • Manufacturing Associates
  • Fermentation Technicians
  • Fermentation Lab Analysts
Topics
  1. Introduction to upstream fermentation systems
  2. Fermentation Lab
  3. Upstream Facilities, Equipment, Control
  4. Use of sanitary fittings
  5. Fermentation Lab
  6. Cell Culture
  7. Working with Mammalian cells
  8. Analyte Testing
  9. Single Use Technology and tube welder
  10. Perform a passage
  11. Aseptic Connection Demonstration
Objectives

Attendees who have completed this course should be able to:

  1. Explain the goals of upstream and the principles behind aerobic fermentation including nutrients required, growth and fermenter design.
  2. Explain rules for proper sterilization.
  3. Describe process steps involved in a typical fermentation operation.
  4. Identify the components of a small-scale fermenter and describe probe calibrations and controls.  Witness inoculation and growth.  Learn how to operate a UV/VIS spectrophotometer.  Sample, record and graph results for the fermenter run.
  5. Explain types of contamination and how to control.
  6. Describe key upstream equipment and components.  Explain key sensors and the basics behind system control.
  7. Demonstrate proper use of sanitary fittings and gasket selection. Operate a diaphragm valve.
  8. Tour the BTEC upstream facility and see demonstration on the DCS operation.
  9. Explain the unique characteristics of mammalian cell culture and how to properly monitor.  Identify key cell types.
  10. Describe process steps involved in a typical cell culture operation.
Contact Hours
Delivery Options
Face-to-Face

Delivered in-person in a classroom or lab setting.

College Options
Request this Course